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High Voltage

The Longevity of High Voltage Components

What does a wire need to do in the high voltage system, and how does it need to perform? This article reviews some of the fundamental concepts involved and what needs to be done to show a wire is compliant with the vehicle’s requirements. Read more

Aerospace High Voltage Systems: Addressing the Gaps in Current Standards

The aerospace segment has been dealing with questions of high voltage systems for the last decade. Many of these questions revolve around the generation, storage, and use of this power, but what has also been a hindrance for progress is defining how the standards for the wiring system need to be updated to address these high voltage requirements. As should be done when any new technology is being applied to a field, we should first look at other fields which have undergone the implementation of similar technologies. For example, the automotive market has been using high voltage systems for quite some time and the standards committees have produced documents supporting these technologies.

In this article, we review one of these documents on high voltage directed to the automotive market and see how it lines up with the existing aerospace standards.

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Addressing the Big Questions of Partial Discharge

In this high-voltage present, wires and cables must address new challenges, perhaps the most notable is partial discharge (also referred to as corona). This article discusses the fundamentals of partial discharge, its impacts on wiring design, and test methods used to assess a component’s partial discharge performance. The PD may occur between (1) the conductor and insulation, (2) within void in the insulation, (3) between insulation layers, or (4) between the insulation surface and shield. Read more

Top 5 Articles from 2019

The team here at Lectromec would like to start this article thanking all of our clients for trusting us with your EWIS component and system testing/certification needs and we look forward to supporting your goals in 2020.

At the end of every year, Lectromec rummages through that year’s publications and articles to find the most popular ones. In 2019, this required going through 26 articles. Here are the top 5 Lectromec publications of 2019.

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SAE Wire and Cable Committee Meeting Update – Fall 2019

The SAE wire and cable committee held their fall 2019 meeting in San Diego this year. As with every committee meeting, a lot of technical areas were discussed, progress was made, and some new ideas/problems are emerged. As we do after all these meetings, we put together a highlight of some of the talking points from the meeting.

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The Potential 270VDC EWIS Component Failure Impact

The More Electric Aircraft (MEA) design concept has placed, and will continue to place, a greater importance on aircraft electrical power and the supporting Electrical Wiring Interconnection System (EWIS) to accomplish flight critical tasks. To take the greatest advantage of weight savings from using electrically powered components, higher voltages have been brought into the aircraft power architecture.

The goal of Lectromec’s research was to generate data of the potential impact of EWIS component failure. Even with high voltage systems having been fielded for a couple decades, much of the published research provides information on the failure of 115VAC and 28VDC power systems. This research performed by Lectromec sought to fill in that gap.

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High Voltage Impact the Aircraft Wiring System

For aerospace applications, high-voltage power is a rapidly growing interest and being addressed across several industry technical committees. The basic idea is that the power generation is increasing the supplied voltage and creating a need for the electrical wiring interconnects systems (EWIS) to have components designed to sustain these higher voltages for the entire length of the aircraft life. Just as it should not be expected for a connector to operate in a 300°C environment if it is only rated to 150°C, a connector should not be expected to perform perfectly with voltages exceeding its voltage rating. Read more

Latest Developments in Wire and Cable – SAE 8A 8D Spring 2018

It is not often that you find more than two people in a room with a passion for aerospace wiring systems. One of the exceptions is the bi-yearly gathering of wiring system component and EWIS experts for the SAE 8A/8D committee. Last week, Chicago, Illinois was the host for this event that covered a wide […] Read more

Fall 2017 SAE Wire and Cable Meeting Update

Every six months, the SAE wire system installation and wire/cable subcommittees come together to advance the state of the industry. This year, the Fall meeting was held in sunny Temecula, California. The following are some of the noteworthy items from this meeting. High Voltage Endurance The 8D task group on the evaluation of high voltage […] Read more

Developments in High-Voltage

The first meeting of the 8A and 8D committees for 2017 was held in Kissimmee Florida in April 2017. There were several topics discussed and voted upon that will have an impact on future wire component and system designs (previous article on SAE 8A/8D committee meeting available here). One common theme in the meeting was […] Read more